BDT series Biodiesel Processors
Biodiesel processing units of Biodiesel Technologies, kolkata, India
produce ASTM D6751-compliant biodiesel from any vegetable oil or
animal fats with an Acid Value of 5% or less. Production rates range
from 5000 Lts. To 5,00,000 Lts.per day. This production rate includes
down time for regular maintenance and upkeeps well as personnel
shift changes throughout the day.
BDT-series Biodiesel processing unit highlights:
Guaranteed to produce ASTM D6751-compliant biodiesel
Continuous Flow- / Modular Batch Transesterifiers , available.
Waterless wash-zero water in –zero waste water out
Skid mounted, versatile and expandable
Level 3 automation-touch screen operation with remote option (Optional)
Includes complete Installation, start up, & transitional assistance
All units include a 5-day training curriculum and proficiency testing
with a certified technician for up to FIVE of your employees
Turn-key custom installation with complete build-out available
Rated
production capacity for BDT-series biodiesel production units:
“ **MBTUS & ***CONTINEOUS”
| Models |
Production Rate Based on 24-Hour
Operation |
| BDT -5MTPD5 KL / Day |
Annual Tons |
1650 MT |
MBTU |
| |
Annual Lts. |
16,50,000 |
MBTU |
| BDT -10MTPD |
Annual Tons |
3300 MT |
MBTU |
| |
Annual
Lts. |
33,00,000 Lts. |
MBTU |
| BDT -15MTPD |
Annual Tons |
4950 MT |
MBTU |
| |
Annual Lts. |
49,50,000 Lts. |
MBTU |
| BDT -20MTPD20 KL / Day |
Annual Tons |
6600 MT |
MBTU |
| |
Annual Lts. |
66,00,000 Lts. |
MBTU |
| BDT -30>MTPD |
Annual Tons |
9,900 MT |
MBTU/CONT |
| |
Annual Lts. |
66,00,000 Lts. |
MBTU/CONT |
| BDT -100MTPD |
Annual Tons
|
33,000 MT
|
Continuous |
| |
Annual Lts. |
330,00,000 Lts |
Continuous |
| BDT -500MTPD |
Annual Tons
|
1,65,000 MT |
Continuous |
| |
Annual Lts. |
165,000,000 Lts |
Continuous |
**MBTU'S
= MODULAR BATCH TRANSESTERIFIERS
***CONTINEOUS PROCESSING.
List of Included components:
The following list is partial outline of the major assemblies for
Pipe to Pipe Processing System.
| Input heated Oil Pre treatment
tank |
Digital metering sensors |
Catalyst blending skid with
pumps |
| Fluid handling pumps (air) |
Oil heating units |
Transesterification Units (2) |
| Centrifuge modules (2) |
Glycerin accumulator tanks (2) |
Reactor pumps (4) |
| Digital heat sensors (numerous) |
Digital micro /Analogue Flow meters |
Thermo oil Heater |
| Flash evaporator with heater and vac |
Methanol recover vacuum system |
Plate / Tubular Heat Exchangers |
| Chemical Adsorbent purification towers (4) |
Final filtration unit (.5 Micron) |
Methanol recovery tank |
| Methanol recovery Condenser |
All electrical power cabling |
Touch screen control panel (Optional) |
| Variable speed multi motor control |
All control wiring and cabling |
All internal plumbing and piping |
| Settling tanks |
Computer control module |
Numerous metering valves |
| All Biodiesel Technologies plumbing and
electrical consoles |
All Biodiesel Technologies structural components
for skids only |
BDT -Catalytic Converts |
Mass Balance Calculations:
The following table contains the mass balance for the Biodiesel
Technologies transesterification process. All values are in weight
as indicated. Potassium hydroxide (catalyst)
| Input |
Kg. |
| Virgin Oil |
1000 |
| Potassium hydroxide (dry wt.) |
9.3 |
Methanol
|
140 |
| Total
|
1149.3 |
| |
| Output |
Kg. |
|
Biodiesel |
942.4 |
| Glycerin + Impurities
|
206.9 |
| Total |
1149.3 |
|